This unit applies to installation where the equipment being installed requires substantial modification to the existing site and/or connecting equipment, and excludes minor modifications. Installation covered by this unit also excludes electrical installation.

Work is undertaken utilising new or existing external and internal locations and sites. Foundations, footings, beds and frameworks are completed prior to installation and commissioning. All specifications are applied via engineering drawings, written or verbal instructions.

Routine modifications and alterations are of a minor nature not requiring specification changes or technical recording. Examples would be fitting of spacers, spool pieces, relocation of brackets, alignment of holes etc.

Where existing machines/plant are replaced by the same or similar machine/plant, Unit MEM18006C (Repair and fit engineering components) applies.

If balancing skills or manufacture of gaskets is required, these should be accessed from appropriate units. Where design skills are required, refer to Unit MEM09011B (Apply basic engineering design concepts).

Band: A

Unit Weight: 4

Path 1

MEM09002B

Interpret technical drawing

MEM12023A

Perform engineering measurements

MEM18001C

Use hand tools

MEM18002B

Use power tools/hand held operations

MEM18003C

Use tools for precision work

MEM18006C

Repair and fit engineering components

MEM18009B

Perform levelling and alignment of machines and engineering components

MEM18055B

Dismantle, replace and assemble engineering components

ELEMENT

PERFORMANCE CRITERIA

1. Inspect and prepare installation site

1.1. Site is checked for correct location, dimension and levels etc. utilising appropriate measuring equipment.

1.2. Non-compliance with specification is reported to appropriate authority.

1.3. Alteration/correction is undertaken with approval of appropriate authority.

1.4. All surfaces, materials and components are prepared for use.

2. Install machine/plant

2.1. All work is carried out safely and in accordance with site procedures and to Australian standards.

2.2. Machine components are prepared for correct sequential installation.

2.3. Machine/plant is installed in accordance with manufacturers' and site specifications.

2.4. Routine modifications/alterations are undertaken to standard operating procedures where required.

2.5. Machine/plant is levelled, aligned, coupled and connected (excluding electrical connections) in accordance with specifications.

2.6. Site is cleaned and cleared of all debris and left in safe state.

2.7. All reports and documentation are completed correctly to required specifications.

Required skills

Look for evidence that confirms skills in:

interpreting and following information on written job instructions, manufacturer specifications, standard operating procedures, charts, lists, reports and other applicable reference documents

interpreting layout drawings and specifications

checking and clarifying information

orally reporting routine information

planning and sequencing tasks

locating and verifying site and levels for installation

identifying non-compliances

preparing surfaces prior to commencing the installation

completing proformas, standard workplace forms, workplace reports and other applicable documents

checking for conformance to specifications

measuring to specified tolerances

performing numerical operations, geometry and engineering calculations/formulae within unit's scope

Required knowledge

Look for evidence that confirms knowledge of:

installation specification of the machine/plant

procedures to follow if the location, dimensions and/or levels of the site do not comply with the specifications

procedures for checking whether the installed machine/plant conforms to specifications

materials and components to be used in the installation of the machine/plant

applicable codes and standards

installation sequence

methods to locate, fix/fasten machine/plant

methods of lifting/moving machine/plant and components

techniques, tools and equipment to measure site and machine/plant installation

use and application of personal protective equipment

safe work practices and procedures

hazards and control measures associated with installing machine/plant, including housekeeping

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to install machine/plant requiring substantial modification to the existing site and/or connecting equipment; excluding minor modifications. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with installing machine/plant or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Machine/plant

Rotating equipment and machinery such as pumps, blowers, compressors, drive units, etc., production equipment and plant, process equipment, plant and machinery, engineering plant and machine tools etc.

Routine modifications/alterations

Fitting of spacers, relocation of brackets, alignment of holes etc.

Unit sector

Installation and commissioning

This unit contains employability skills.